"Terrance" - 04' Terrano II SE Commercial 2.7TDi Project Thread

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I've noticed that since fitting the new upper and lower ball joints, I have a lot of / \ Positive camber in my wheels, I'd double checked everything again but all looked perfect.

Top marks to Bigbunny, came straight back and told me that it may be due to fitting the incorrect type of lower ball joint. I was certain it was the same, Craig got me thinking then though and I realised that not only did I have the old ones in the bin still but I also had another set of new ones to go on the 3 litre so I could do a nice close inspection.

Here was the result

IMG_20170829_WA0010_1024x576.jpg


I have indeed brought the wrong ball joints, the ones on the left are the later type which are about 15mm longer than the new ones on the right.
 
I've noticed that since fitting the new upper and lower ball joints, I have a lot of / \ Positive camber in my wheels, I'd double checked everything again but all looked perfect.

Top marks to Bigbunny, came straight back and told me that it may be due to fitting the incorrect type of lower ball joint. I was certain it was the same, Craig got me thinking then though and I realised that not only did I have the old ones in the bin still but I also had another set of new ones to go on the 3 litre so I could do a nice close inspection.

Here was the result

IMG_20170829_WA0010_1024x576.jpg


I have indeed brought the wrong ball joints, the ones on the left are the later type which are about 15mm longer than the new ones on the right.

Hey mate. I'm writing that down. Top man:thumb2
 
Hey mate. I'm writing that down. Top man:thumb2

Tell me about it, I'm glad I've been caught out by it because if anyone was going to document and picture it then it was going to be me :naughty :thumb2

Here's some food for thought then, if you have an earlier truck and wanted to crank the torsion bars real real high, would fitting a later type ball joint fix the camber issues that may be caused? :nenau
 
Was advised that my Rough Country shocks were being processed in Atlanta last night around 5PM and that they would be flying from there Overnight into either Manchester or Heathrow today :naughty

Can wait to fit them :cool:
 
Terrance, who's Terrance?

I've not been showing Terrance much love of late and it's starting to show!!!!

I've been working every spare minute I have to get the 3 litre back together and even when I'm not with it I feel like I'm just sourcing parts.

Terrance is currently sat at home in front of the 3 litre but not looking as pretty I'm afraid, he is missing a passengers side wing trim that came off last laning weekend we had out, currently got one in the bodyshop with the 3 litre wings that are being repaired :sly

I have a squeal coming from the Power Steering belt which is only a few months old, this only happens first thing in the morn if there is moisture around in the air or it's been raining and I try to give it some lock, I'll investigate and hopefully it will just need tightening a little more as it's slipping.

Then we get onto my front shock absorbers and front anti-roll bar bushes, my truck has been making the weirdest creaking noises when cornering at low speeds, it's embarrassing, it sounds like when you stand on a really old floorboard in a very old house. I've tracked the problem back to being the Polybushes that I had from Milners, now before you all expect a rant, I'll defend these Polybushes as I've had them a while now but they have just become very hard and rigid and have developed cracks and very misinformed. I've decided to follow in Elty's footsteps and move back to normal rubber bushes, I've got a set of Lemforder bushes to fit :thumb2 As always, nothing is simple and upon removal of the last 14mm nut from the clamp holding the bush between chassis and bar, the stud in the chassis decides that it's going to shear off :doh :( Out with the drill bits and 40 mins later I have 10mm hole again and a nut and bolt to match, disaster averted there.

As time was pressing on and I knew that it was likely that the top nuts were going to be seized solid on the shock absorbers, I cracked on with this to get the noisy jobs done early and out the way.

Rick should recognise these old shocks, they were the ones me and TDoug fitted at the camp site after I'd just come back from my driving holiday in Scotland, Wheels On :sly :sly Thanks for the red insulation tape Rick to keep the upper plastic from falling off, it's held up well, I deffo got my monies worth out of them :lol

20171023_205651_1024x1820.jpg


I ran out of time and mojo last night so I just called it a night with the misses Fiesta at my disposal I wasn't going to lay on wet tarmac any longer than I needed to, plus I was struggling badly trying to get the shock into place on the lower arm, the bushes are so fresh and plump that I think I'm going to need to bend the arms back to be able to get it into place enough to feed the bolt through.

Oh and things aren't looking good at the injector pump either, I suspect it's got a few months left in it tops as it's splashing veg around now all over the place, it's soaked my steering box, chassis and the whole bottom 1/4 of the pump is wet :doh

I'd better start building my new pump up pronto, that's going to be a project for the Xmas break I reckon in my festive jumper like an elf at the workbench in the garage :lol :lol
 
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Well done Zac, I wish I had your enthusiasm at the moment. Just moved onto shifts and I’m just shattered. I expected having mornings free would be ace but not so far.
Well done though matey.
 
Well done Zac, I wish I had your enthusiasm at the moment. Just moved onto shifts and I’m just shattered. I expected having mornings free would be ace but not so far.
Well done though matey.

Positive mindset is the key, don't be scared of a job, just arm yourself as much as you can with info before you start and then when you're on the tools get your graft on and don't stop until it's done :thumb2

:splif
 
Well I've had a couple of long journeys now with the Rough Country shocks on and it's a bouncier ride than normal, they are certainly softer and more off road biased which I was advised before I brought them so I had to expect it.

I feel a slight increase in body roll when cornering too now at speeds but I know the truck and just back off a little :thumb2

Speedbumps are like clouds to drive over now and no rattles because the bush had totally worn out in the old ones :lol
 
So would you recommend them?

My 3litre is bouncy, i thought the shocks were probably worn but now I’m wondering if they’re fine?
 
:lol
We've done lanes in a standard truck with no damage:thumb2
Lanes like horseshoe lane (b*stard lane) you wouldn't want to though:doh
 
Well you've at least got to get the project truck in a state where it's fit for some lanes then!!! Either way, you need to come and do some lanes regardless!!!!

I’ve done it before in the old truck that got wrote off. Been around Derbyshire Peak District several times and Yorkshire Dales a couple of times too. But yes I need to find some Jim time and come out on a road trip with you guys. I’m studying quite intensively on a teaching course at the moment so got my hands full but once the studying is over and the trucks back on the road I’d like to come out to play again.

Anyhoo we are contaminating your project thread with this so I’ll leave it there.
 
It's turning into a race for failure at the moment with Terrance!!!

Don't know what's going to give up first, my Injector Pump or my rotten C200 rear axle :doh

20171101_231544_1280x720.jpg
 
You can handle it buddy, are you going to replace like for like with the axle or go for the sturdy early type?
 
You can handle it buddy, are you going to replace like for like with the axle or go for the sturdy early type?

I'll be following in the footsteps of my Uncle Blocky and swapping for an earlier H233 cast axle.

Got one with ABS sat at James' yard ready for me when I need it :naughty
 

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