Had a chance to do a bit more to Jiggly today...
First off, out came the ashtray, and in went a switch panel.
I fitted a twin 3.1amp USB socket in the middle, and either side are the flashers for the amber strobe lights.
While I had the dash out, I replaced the cigarette socket, which had been mullered at some point, so you could not plug anything into it, plus the clips were snapped, so it kept popping out the dash, oh and the bulb was blown... I also made up a Cool White LED bulb for the cubby hole, as the bulb for that was also blown.
I had planned on using the existing 13 core cable to the towbar, but as I did a bit more looking at things, while disconnecting it from the cars wiring, I discovered so many issues with the remaining wiring, I decided it was best to just rip the lot out, and start again.
There were multiple Scotchlock joins in all of the cables, most having 3, and many having 4 joins, with differing sizes and colours of cables at each join. There was a wad of joins all wrapped in "insulting tape" behind the N/S Indicator, which took separate wires that ran from all the feeds, and joined them to a short length of 13core cable which ran along the towbar to the socket. As I pulled the old wires free, I discovered the permanent 12v feed to the socket had rubbed where it passed through the hole behind the bumper into the rear wing, and had at some point shorted out, which explains why the fuse was blown. I will now be replacing the whole lot with a new 13 core cable, and socket right the way into the car.
With all the bits I will be putting at the back of the car, I decided to run a big 12v feed cable, and then use a multi-core signal cable to trigger relays mounted at the rear. This will greatly reduce any voltage drop. To do this, I needed to put a few bits at the back for all the electrics.
First off, I cut a hole and made up a bracket to fix the relays, fuses, Bypass relay, and Power Joiner....
I then wired and labelled it all up with plugs and sockets, so I can put it in, and plug it all up easily.
Front..
The Back
And all fitted into place.
I am just waiting for the relays to arrive, I ordered some, and then got an Email to say they only had 2, did I want to wait until 17/12 for the other 4?... Joy... Cancelled order, and ordered them from another place.
I still have the Towing Socket to wire up, and the cable to run, but I need to get some flexible trunking to run it through, and work out where I am going to put the 13pin socket where it is out the way of mud etc.
I have ordered some nice dash switches, which I hope to let into the centre console beside the heated seat switches, but only 2 have arrived so far, so that will be a job for next week.
list of Jobs now,
The Passenger, and rear O/S windows do not work.
Wheels need balancing
Tracking out
Gas Air Con
Look into replacing front wing
replace plastic captive nut section for the Sunroof
Keep eye for ally thermostat cap, as this has a plastic one.
Centre Console lid inner moulding
Boot door carpet Trim panel broken along edge
New/repair steering wheel, as stitching has come apart
put modified led lightbar on bull bars
Finish connecting wires for second battery, and extras.
add second battery
Make second Flip key.