Been busy again...
I have taken the plunge, and drilled 2 holes in the roof... One for the socket for the roof light, and the second for another socket for the amber beacons. This entailed having the roof lining down, and running the cables to the back of the car, when I have my Relays.
Next I had to find a Main Beam feed trigger for the spot lights.. Not so easy on the Jeep as it has HID head lamps, and uses CanBus, so it's not just a case of tapping into the main beam feed like all the cars I have had up to now. Had to take a lot of the shielding out of the engine bay to get to bits, but finally picked up a feed, and ran it back into the car through the fire wall, using an existing grommet. I then had to put all the shielding back...
Once inside the car I will use a bypass relay to clean the signal to drive a proper relay, but waiting for the bypass relay to arrive.
So, as that was a stop, I set to work getting it ready for a second battery.
The main battery is in a well under the drivers seat, and there is a second well on the passenger side, which is taken up with a big bit of plastic to allow jeep to put various control modules in. In my cars case, this consists, of 2 relays and a small module to control the transfer box.
So, I cut out the plastic insert with a dremil, moved the modules/relays over to one side, and end up with a nice big well to put the battery in.
I forgot to take a picture of the plastic insert, I will take one of the bit I cut out tomorrow as it is unbelievable how much work they took to waste such a great bit of space.
Edited to add the plastic insert.
End of edit
So this is the hole as cut out.
I then tucked the module and relays off to one side, and cleaned up the sharp edges on the plastic.
The bottom of the hole had an epoxy sound proofing, but as you can see it is very rough and quite thick.
I cleaned this all out, and sanded it all smooth. By removing this, not only do I gain a bit of room, but also protect the bottom of the battery from rubbing, and possibly rupturing.
Once it was all cleaned up, I Hammerite'd it, to protect it and left it to dry.
I will take more pictures as this progresses.
Edited to add the pictures of it painted.
It's a bit bright, but that was the only colour I had. Once covered with the rubber sheet, it's not so bad.
End of Edit
I managed to pick up a Waeco dc40 which is a 40amp DC battery to DC battery charger, for a great price on Ebay, so in the spirit of keeping all of my wiring isolated from the Jeeps wiring, using Bypass relays for triggers, and everything I fit will be on the second battery, which will
be charged from the first battery via this unit. I hope to fit this under the rear seats, but have not measured this up yet.
The next job was to fit the PMR.
I have a Tait 8200 unit, which can be used as a stand alone unit, or the facia can be removed, and used remotely, allowing you to hide the main unit.
First job was to mount the main unit in the back wing, behind the plastic trim.
To do this, I made a small pedestal to make it clear all the wiring looms.
Onto this I put the PMR mount.
And then the radio mounts like this.
I didn't want to drill any holes in the dash board, as I am not sure how long we will be using analogue radio, so may need to change to digital in the future.
I removed the centre of the dash, and made up 2 stainless steel brackets, which use the existing radio screw to fix to the dash, and the bracket then passes out through the gap between the trim panels.
Finishing up looking like this.