Storage system/sleeping platform info

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T

terra

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In my first post on this forum I mentioned the storage system and sleep platform in my vehicle. There were requests for more info so I put together this little spiel and added a few pics that I had. At the end of the article are a couple of photos of another Terrano II storage system for your reference. Although I know the owner of the other vehicle the two designs were made without knowledge of the other, so they show 2 different approaches.
The shots of the red Terrano II show my platform fitted, (missus insisted on the identity blank when she realized pics were being put on the www).
terras%20drawers.jpg

The two drawers under the platform are plastic roller tubs from a large hardware supply supermarket. There are 3 vertical supports here which run longitudinal. The middle one is cut short so that the tubs can move central a bit to roll out – this wouldn’t be necessary with narrower tubs. These tubs just clip the edges of the raised plastic trim along the bottom of the rear door. Slightly narrower ones (if available) would avoid this. The remaining space lateral to the draws is still usable and you can poke spares and rarely-used articles into these voids.
The rear platform section is one piece from the 2nd row seat back and is fairly permanent. It is held down at three points. They are the hold-down points for the original rear dickyseat (the 3rd row seat) - using the 4 bolts at the front and the centre rod at the back. The luggage hold down hooks could also be utilized (with nylon climbing tape etc) for extra hold-down security but I haven’t done that yet. The roller tubs don’t utilize the whole length of the rear platform section. This is due to the slight step down in the floor and also because I had to go with the tubs that were available. The remaining rear platform area to the front of the roller tubs is taken up by a storage volume with a hinged lid. This is used to carry the recovery gear and is even large enough to house a decent sized shovel and axe along with compressor, tow straps etc etc.
terras%20sideview.jpg

The side door photo shows the height of the platform relative to the rest of the car. It is just low enough for sitting room and a minimum of sleeping privacy but high enough for good storage. The height was governed by the rear wheel arches as I wanted a totally flat area but also had to suit the depth of plastic roller tubs that we could buy.
This front part of the platform is in two halves that replace the 2nd row seats and provides two big storage “bins” that go all the way to the floor. Each half has a big hinged top (that my missus arm is resting on). They come almost all the way to the front seats but leave enough room for a driver taller than me and also allow for the passenger to recline the seat slightly more if required.
These front platform “bins” are held down by each seat section’s standard hold-down bolts (4 bolts per box). The two “bins” and the rear platform’s vertical walls all bolt together for extra strength using 3/8” bolts and t-nuts. The 3 separate sections are needed for ease of fitting into the car. They are surprisingly rattle-free and once fitted look very ‘factory’ when looking into the vehicle… if I do say myself.
I purchased the ‘boat carpet’ from a rubber/plastic retailer called 'Clark Rubber' and fortunately it ended up a PERFECT match for the standard Nissan grey carpet.
Timber used for the structure is 6mm (¼ inch) b/c grade ply, with 20mm square for corner joins and stiffening. The timber is light, maybe too light for some but I wanted to save weight, and with care it’s OK. You may want to try 8mm. Alloy angle was used for brackets to bolt the rear platform into the car - the original seat bolts/washers are used where possible. Piano hinges were used on the lids. There are no latches on the lids yet as I haven’t found something to suit, but they will be fitted for safety’s sake soon. Also I want to fit an aluminium ‘trim’ angle along the rear edge of the platform. This will stiffen it and reduce carpet damage where articles are constantly loaded/unloaded in the back.
We fit ‘Shade-Sox’ shade covers to the rear door windows so we can lower the windows down a bit when sleeping at night for ventilation without mosquito problems. The sleeping length is about 1800mm+/-.
terras%20over_front_seat.jpg

The over-the-front-seat photo shows the whole platform. I have outlined the joins (yellow and green) so you can see how the rear platform and two front halves fit together. The red arrow indicates where all three parts intersect. The green line is between the two front ‘bins’, and the yellow line shows where the rear platform starts. The ever so classy plastic camping tumbler of wine is sitting on the hinged lid of the recovery gear compartment. As mentioned this compartment is part of the permanent rear platform section and sits behind the 2nd row seats. My only suggestion would be to move the front bin lids slightly more rearward so they better clear the front seat headrests when fully opened up.

The whole structure is much lighter than the seats it replaces, the rear suspension sits higher with the platform fitted. Even though the rear sits higher I don’t think the actual centre of gravity is raised as much because the high-up mass of the seats is replaced by the light low-mounted platform (and low stored luggage). Either way, when I load it up with luggage the height comes down to standard again so it’s a moot point really, but the reduced mass and lower luggage location does allow better load capacity without eating into the ground clearance or vehicle handling as much.

These last pics show another more heavy duty approach to rear storage draws (not sleeping platform). These were also home made also but with a lot more work and by someone with a high level of ability and access to a comprehensive workshop. They more closely resemble the professional systems sold in Australia.
terras%20draws.jpg

terras%20draws%20open%20.jpg

terras%203.jpg


I hope this info helps.
 
I've been mulling over doing this, mainly to recover my boot as a usable area. All the stuff that lives in there could go in the drawers and then stuff like shopping would fit in when I need it to - thanks for the photos etc, food for thought.
 
Terra, crackin mate. You have done a really good job with that platform, so well done you.

Jim T
 
Excellent info, much appreciated, as per HB this is something that I've been thinking been thinking about to get rid off a plastic tool box & associated kipple from the rather small SWB boot and still provide a flat surface for general stuff.

BTW, I thought blacked out faces only appeared in "other" sorts of forums............... :lol:
 
We have just returned from 3 years in Aus. and did a big trip at the end. Our Patrol, which we have shipped back, has a drawer system by Outback Interiors. Excellent for storing stuff away whilst retaining a flat surface. Lockable drawers also provide some securty for valuables. Removable side pieces which fit over the wheel arches are also useful for odds and sods. Cant recommend these systems highly enough.

Our system also has a fridge slide ie one half of the 'floor' surface slides out bringing with it the fridge - makes accessing the fridge much easier (though not much use for a fridge in the UK at this time of year!)

Another home made addition was a piece of ply which we fitted on top of one drawer and which was held in situ by pieces of 90 degree aluminium trim which was screwed along the edge of the drawer sides - when you pull the drawer out you then have a surface on which to make cups of tea, sandwiches etc. If you want to access the drawer contents just lift the ply off - but take the tea off first!
 
I know someone from the Frontera group who has fitted draws into the boot of his LWB fronty, quite a nice job too, homemade. Problem with the SWB (as always) is a small boot area, so probably the draws would need to be quite deep to compensate for the lack of depth.
 
I've been thinking about trying to get hold of an old filing cabinet to use the runners for the drawers. Did consider a simple shelf and plastic boxes but decided against. Done right it would make the boot area itself more useable as there'd be a fully flat area without the wheel arches. Might make getting at wiring looms etc a pain though.
 
I've been thinking of B&Q drawer runners in a plywood case, with open ended storage at either end where trollet jack etc should be able to slot in.

I really need to take some measurements and go from there.
 
Excellent work mate.....but you should be ashamed of yourself . Blindfolding women and throwing them in the back of a truck. I can only imagine the the kind of things you people get up to......... 8O :smile:


Alex
 
Finally got this done.

Been a whle in the coming but it came together over the course of this weekend. I'm going to leave it as is for Mac 4x4 challenge and then if I'm happy after that I'll trim it up in some carpet et can dmay make drawers instead of the plastic tubs.

I'll have to take a better picture later but we have.

Twin Jerry can holders
Small trolley jack holder. One for recovery gear and toold, one for food ad stove.
2 big plastic boxes
Tent will go alongside right hand plastic box.
Drop in area on LHS for water bottles, oil etc.

Top deck is going to be for other items all firmly strapped down.

Am taking rear seat squab out too for more storage.
 

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Your far too organised Simon, looks like a nice place to mount the 8900 with seperation kit. Good luck with the challenge.

Jim T
 
Am I missing something wheres the piccys from the first thread??

Ta
 
Am I missing something wheres the piccys from the first thread??

Ta

They were in the gallery on th eold forum so the links are defunct - might be in our gallery now not sure if BAT ever got all the photos transfered over.
 
:nenauHelp I cant see the pics of which you all speak:nenau
Go on giv' us a look:sly
 
It's an old thread started by someone from Oz so I'm assuming they didn't get transfered with the site or they have been removed from his host. It was like a sleeping compartment in the back of his LWB with storage draws underneath. I could only see Trex's photo's from today.

Jim T
 
The description sounds fantastic Terra, but I can't see the photo's also ?

BAT21 ?

Good luck for the Mac Challenge Terranosaurus !

Lee. :thumbs
 

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