Rhino Sportz racks
I went Rhino Sportz racks for my terrano.
Quite versatile.
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They use a permanently mounted roof track which is steel pop riveted to the roof, using lots of black silicone to waterproof the holes ( and a real short drill!)
The the two rails slide into the tracks and lock down with the supplied allen key.
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On top of these two rails I have a short roof rack which bolts to the rails when I need it on-
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I've just bought two more 1 mtr lengths of roof rack to mount over the front seats position, and am designing a full length custom rack which will bolt straight to the tracks instead of using the two rails. Height can be a problem on some of the tracks I use, so I will create slide in storage for my maxtracks under the rack area, with flat storage above. doing away with the two rails will allow me to gain about 60-70mm of extra storage height without increasing overall height.
I'm currently reading about designing strong but light welded joints with steel, so if anybody has a suggestion or two I would welcome it!