Wing rust and trim tips.

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makeitfit

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Joined
Apr 27, 2008
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Ongoing Black Pearl regeneration had one remaining big panel to fix. The o/s wing. It's been off for ages as other welding work was happening and I needed to sort the wiring on GP solenoid.
Many people will be experiencing rust under the plastic trim. Usually only apparent when the paint starts bubbling just beyond the plastic :doh
This little tip shot will help those without welding skills.
I'm rubbish with skinny wings at the best of times, let alone when the tin worms been nibbling :augie
The trimming part of this job is to do with extra room for big tyres and more suspension flex. I'd cut back the wings by eye ages ago and now doing all these jobs properly here's how to match one side to the other.
Here's my scabby wing, and then masked off ready to work out a simple grid on it.


Just measure off one side in 50mm increments and repeat on the wing to copy from

Then measure each point and mark. Draw a line through the points and fair off to get the nice curve. This should correct any little errors and be pleasing to the eye.

Then trim off all the bits beyond the line and tidy up with a file of grinder.Cleaned up and nearly ready for fibre glass :sly

Fibre glassing IS dead easy and strong.Cheap to do and kits avilable on fleabay . If you can dab a paint brush you can glass :thumbs
I've cleaned up the metal and got rid of all the rust. Cut strips of glass matt roughly to size. Apply a layer of resin on the wing , then lay on strips of glass and dab in. The resin will eventually soak through making the glass matt transparent. Keep adding extra layers, about 3 is good . Adding extra resin as you go to keep all the glass matt transparent.
In my case most of the rot has gone anyway but the old plastic trim holes etc are now glassed in and ready for filler.

All hard in half an hour and ready for underseal. :rolleyes:

And the best bit, spraying on the underseal. You can use brush on but this stuff gets in all the knooks and crannies a treat :cool:

Bloomin' lovely :naughty
I'll get the other side sorted and update soon :)
 
On my to do list.
Replaced the passenger side last year but not come across a reasonably priced drivers side one yet.
 
Ive not properly looked in mine :eek:

If they rot I'll just replace em with some bars of some sort :augie
 
have got to do my wings this year, the usual cause is by the trim plug holes,
but luckily mine are not too bad, just need rubbing down, some rust treatment & re spray. :)
 
I'm going to try and make some bigger arch covers :sly but don't tell Alex :naughty
 
Should be doable, if you work with a lost mould: make them in foam (the building insulation stuff), shave/sand in shape, cover with glassfiber and resin.
Once cured remove the foam, sand the glassfiber and apply paint.

That's how I used to make parts for my R/C model airplanes when I still had them.
 
Should be doable, if you work with a lost mould: make them in foam (the building insulation stuff), shave/sand in shape, cover with glassfiber and resin.
Once cured remove the foam, sand the glassfiber and apply paint.

That's how I used to make parts for my R/C model airplanes when I still had them.

Pretty much the idea. I used to work in GRP many many years ago . I'll try it if I get time at the end of the build :thumbs
 
i will be replacing a pair next week as i got 1 first class condition and 1 needs a little bit of work,but i will cut out and weld in new metal.a pair for £47.95.bargain.they are red so will spray to match.
just a quickie,can the wings be replaced without removing front bumper.
 
HUH, what?!

Where, when, how much, I want some :naughty

Yeah put me down for a set as well Pete!!!!!

I follow a Spaniard on Instagram with a White Ex Police SWB and he has some awesome extended arches which were apparently a Nissan offered as an optional extra in Spain :eek: :eek:
 

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