Recovery equipment

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Terranosaurus

Well-known member
Joined
Aug 16, 2006
Messages
3,991
Thought a quick guide to recovery equipment might be useful.
First strap a 4.5m is a good idea. Thats the max legal legth for towing - breaking strain wants to be minimum 10T - thats roughly twice what a 12000lb winch can pull if you ever use it in conjunction with a winch.

Shackles should be rated - 3.25T is a good start, 5:1 factor means over 17T breaking strain, and also the go through the rear recovery points.

A shovel - obvious uses really and very usefull.
After that it really is horses for courses, you'll learn wat you need as you go along.
Bridle - 3m long with reinforced centre is usefull to spread the load down both chassis legs, prevents twisting the chassis.

A Long strap 8 or 10m is usefull to get you onto solid gound to pull from.

Short ones can be handy too but can always double up a longer one (or even triple)

Tree savers should be wide - obviously - 2-3m - only need these if you have a winch though.

Ratchet straps should be used for securing loads only.

Rope - good for towing but IMHO shouldn't be used for recovery unless you truely know the breaking strain of it.

Kinetic Recovery Ropes/Straps - personally I wouldn't touch em. Its impossible to quatify the loads involved and if somethig breaks they can be quite literally lethal. If you're that stuck you should't be on a green lane cos you shouldn't be driving tem in that condition, so that means you're at a ay and play site or simialr. There'll be someone there with a winch ask them for asistance. * see below for more....
Breaking Strain, WLL, SWL and all that.
Breaking strain is pretty obvious its the force needed to break something.

WLL - Working Load Limit, SWL - Safe WOrking Load. Essentially these ae the same thing and come from lifting. In lifting straps have a 7:1 safety factor built in and shackles have a 5:1 safety factor.

So how strong should stuff be.


Theres no set safety factor ratio for recovery work but personally I like to work on 2:1. But first we need to know the forces involved.

On dry tarmac rubber has a friction coefficient of 0.7-0.8 this means that a 1 tonne vehicle can exert 0.7-0.8T force through its tyres. So if we take a fully loaded defender 110 at 3.5T it can exert 2.8T max (using 0.8 as worst case).

How about winching. Well if you can anchor yourself to a big tree or rock then you an exert the full force of the winch so say 12000lb or about 5.5T.

On this basis I work on a minimum of about 11T (2 x 5.5T) breaking strain.


Weak link.

There will always be a weak link the trick is to choose what it is. If a shackle breaks it splinters and shrapnels flies around. If a wire winch rope snaps it recoils dramatically and can cut through flesh and bone. f a strap snap it has next to no recoil and will act as a sail to any wire rope it is attached to and this slow te recoil.

So always make a strap the weakest link.


Other Stuff

Waffle boards can be useful as can a high lift jack etc.



Last point

You don't need all this gear to enjoy yourself. A simple strap and a shackle or 2 means you can get out of most trouble you'll ever get into and there will always be someone else around to help, especially if you come along to a N&FM4x4OC green laning trip. So don't rush out and buy loads of gear, come along a few times and see whats, what first.




*more on Kinetics

There will be people reading this that think rubbish they are safe etc.

Kinetic recovery was developed for recovering tanks - they are amoured 4x4s are not.

As you will see above it is possible to quantify the maximum pssible forces involved in conventional and winch recovery. Unless you know the precise elastic qualities of a knietic strap/rope, the weight of the free vehicle and its precise speed and are very good with maths you cannot even begine to estimate the forces involved. The reason people think they are so good is the very reason they are dangerous - ie the high forces involved. OK off my soapbox now.
 
TRS, thanks for that it makes informed reading. Suggest it is made sticky.

I would add that last time I was laning, and had straps, shackle and a spade.
Additionally took a crowbar, (for levering rocks officer), a small hand saw for
branches (as couldnt locate my folding bowsaw. Naturally my truck always
has an emergency glass breaker, fire extinguisher, some first aid kit and a
hi-vez jacket or 2.
 
I have just bought a strap to replace my old tow rope. It's rated at 4000k and has a shackle on either end. The shackle is a tight fit on the pigtail so thats ok, but what about the rear?
I have a tow bar fitted so the tow points are used, but I have the tow ball. I dont want to wrap the strap around the ball using the shackle so I propose to get a shackle that will fit around the neck of the ball coupling and fit the strap shackle on to this.... will that be suitable for me to tow another vehicle?....regard bri
 
thats a good question, cos I've toyed with doing just that. and save having to have
a nato or jaw to create a more secure pull. I too have one shackle that will lock nicely
under ball head, but free to rotate. TRS?
 
Depends what tow bar you've got and what you doing really

If you've got one like the one in this picture

DSCN1235.JPG


Then for a recovery I would go around the horizontal bar and put the shckle bar to the same strap, The fewer the links in th echain to fail the better.

But to just tow up the road I'd drop the end of the strap over the ball - I don't like to use shackles over tow balls as the point loading on cat iron can lead to failures.

With the more discrete later bars you'd probably just ave to drop it over the hitch. If doing more serious offroad work its worth considering taking the tow bar off to uncover the recovery points - its only 6 bolts as long as you can put the eectrics somewhere.l
 
ive got a drawing at work for a couple of bolt on tow eyes.
basicly they are a peice of 10mmx50mm flat bar with a hole for the shackle at one end and they pick up on the mounting holes for the tow bar.
they extend out just past the original tow eyes on the chasis so i can leave my tow bar on and still have two functional tow eyes.
will have to get them lazercut,powder coated and fitted then post some pics.
 
ive got a drawing at work for a couple of bolt on tow eyes.
basicly they are a peice of 10mmx50mm flat bar with a hole for the shackle at one end and they pick up on the mounting holes for the tow bar.
they extend out just past the original tow eyes on the chasis so i can leave my tow bar on and still have two functional tow eyes.
will have to get them lazercut,powder coated and fitted then post some pics.


Sounds handy, as like to leave towbar on, though my elecys on are inline types loose
and can tuck up behind bumper already. guess revealed eyes would allow a bridle but
then isnt that what tow dar is anyway. considering change to a ball/jaw type to give
secure mount for strap(s).
 
i thought about putting a clevis hitch on mine but thats as far as i got.
was trying to keep the recovery points as close to the original as poss.
also having them made at work is free so i can play with a few different ideas and it won't cost me a penny:thumbs
 
Snow boards/waffles

I could have done with some snow boards/waffles on the 1st Feb.
Saved a lot of time and maybe money too.
 
Where do people buy their straps and shackles from?

Looking to get some.
 
i thought about putting a clevis hitch on mine but thats as far as i got.
was trying to keep the recovery points as close to the original as poss.
also having them made at work is free so i can play with a few different ideas and it won't cost me a penny:thumbs

pics..

Where do people buy their straps and shackles from?

Looking to get some.


look on ebay
 
i have an excelent supplier of load rated tow ropes for recovery and shakles etc. they do know exactly what they are doing and all there stuff is certificated, and better peices than most people. I have posted it before but here it is again

http://www.ropeservicesdirectltd.co.uk/

they are just down the road fomr me and are very helpfull! they do sometimes list on ebay.
 

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