Had a close shave today....

Lazy-Ferret · 08-09-2015, 21:07

So today I set to work upgrading the suspension...

New "Trail Master" +2" springs, and +2" ES9000 shocks on the rear, plus standard ES9000 shocks on the front.

Rear was a dream to do, the front was a real pig...

Anyway, while doing the rear, I struggled to get the car up high enough off the ground, as my axle stands, while nice and big, are still not tall enough to drop the rear axle down enough to fit the springs. I have some nice blocks of wood we use under the steadies of the caravan, each block is 1.5" thick, and 8" x 6" in size, with a layer of 3/8" aluminium checker plate screwed to one side. I stacked 2 of these on top of each other, and put another 2 beside them so effectively making a block 3.75" high, and 12" x 8" area, and stood the axle stands on top of these.

We have an impressed concrete drive way, and sometimes the trolley jack wedges into the grooves, and instead of moving as it lifts the car, it sticks into place, and shifts the car instead not normally a problem, as I always chock the wheels, so it tends to settle back into the same place.

Today, I had the car nicely on the stands, but needed to lift the axle up to line up the shocks, so lifted it using the trolley jack sideways under the car, at the end of the axle I was working on. The Shocks came supplied in the closed position, with a length of packing band round them, so in order to get the axle up high enough, I was having to jack the axle right up, putting the full weight of the car onto it. What I did not think about though, was the fact that because the Jack was getting stuck in the grooves, it shifted the car sideways each time I used it, and as I let it down off the jack for the final time, I had not realised that the stands had walked to the the edge of the wood blocks.

So, instead of the car stopping as I expected, when it rested again on the stands, the stands tipped over sideways, and the car shifted to the OffSide about 18", and the Nearside rear tyre landed on my upper arm... Luckily not right on it, so no real damage, other than a big bruise.

I am going to have to try and find some 2foot tall axle stands now....

The Patrolman · 08-09-2015, 21:13

Ooops

Hindsight is a wonderful thing

You can cut the band and expand the shox, they are easy to compress by hand as they are a damper not a spring.

Lazy-Ferret · 08-09-2015, 21:21

Quote:

Originally Posted by The Patrolman

Ooops

Hindsight is a wonderful thing

You can cut the band and expand the shox, they are easy to compress by hand as they are a damper not a spring.

Thanks for that, they could do with some form of info in/on the box about that really... Never having fitted them before, I was worried that they may extend, and then I would not be able to compress them enough to get them back on...

Still it's all done now and a few lessons learnt. I also fitted BigBunnys extended and uprated drop links on the rear as well...

The Patrolman · 08-09-2015, 21:26

I am always cautious when jacking up

once the wheels are off I slide them under the chassis so at least if it does all go tits at least the fire brigade can get a jack under the car and I am only squished to the height of the wheel

Lazy-Ferret · 08-09-2015, 21:44

Quote:

Originally Posted by The Patrolman

I am always cautious when jacking up

once the wheels are off I slide them under the chassis so at least if it does all go tits at least the fire brigade can get a jack under the car and I am only squished to the height of the wheel

I do the same... Luckily I still had the wheels on the car this time. Ironically, I thought I was one of those people who goes a bit OTT on being safe when working on the car. I always use stands, which are rated at 3tonne, I have a very solid set of ramps, I use wheel chocks, but I surprised myself today with this... I have never changed shocks before, so I was too focused on making sure I got it all right there, and forgot to check the stands each time I used the jack.

solarman216 · 08-09-2015, 21:57

your primary error was not to cut the bands, you would really struggle to get the axle up to fully compressed shock point, if not impossible, Rick

Lazy-Ferret · 08-09-2015, 22:03

Quote:

Originally Posted by solarman216

your primary error was not to cut the bands, you would really struggle to get the axle up to fully compressed shock point, if not impossible, Rick

Thanks...

Ironic, that I was being careful, by only cutting the bands when the shocks were safely in position.

I think we should have a tutorial on fitting front and rear shocks...

jims-terrano · 08-09-2015, 22:04

Lucky escape, glad you're ok.

Sweety · 08-09-2015, 22:39

Close one but glad your ok

cutting the bands off would have meant you wouldn't have had to lift the axle as high up but i'm sure you'll remember the next time you come to do it on this truck or another one

Our drive is concrete & has slight ribs in it plus it's on a slight slope can be handy at time but a pain other times

emjaybee · 08-09-2015, 22:43

Quote:

Originally Posted by Lazy-Ferret

So today I set to work upgrading the suspension...

New "Trail Master" +2" springs, and +2" ES9000 shocks on the rear, plus standard ES9000 shocks on the front.

Rear was a dream to do, the front was a real pig...

Anyway, while doing the rear, I struggled to get the car up high enough off the ground, as my axle stands, while nice and big, are still not tall enough to drop the rear axle down enough to fit the springs. I have some nice blocks of wood we use under the steadies of the caravan, each block is 1.5" thick, and 8" x 6" in size, with a layer of 3/8" aluminium checker plate screwed to one side. I stacked 2 of these on top of each other, and put another 2 beside them so effectively making a block 3.75" high, and 12" x 8" area, and stood the axle stands on top of these.

We have an impressed concrete drive way, and sometimes the trolley jack wedges into the grooves, and instead of moving as it lifts the car, it sticks into place, and shifts the car instead not normally a problem, as I always chock the wheels, so it tends to settle back into the same place.

Today, I had the car nicely on the stands, but needed to lift the axle up to line up the shocks, so lifted it using the trolley jack sideways under the car, at the end of the axle I was working on. The Shocks came supplied in the closed position, with a length of packing band round them, so in order to get the axle up high enough, I was having to jack the axle right up, putting the full weight of the car onto it. What I did not think about though, was the fact that because the Jack was getting stuck in the grooves, it shifted the car sideways each time I used it, and as I let it down off the jack for the final time, I had not realised that the stands had walked to the the edge of the wood blocks.

So, instead of the car stopping as I expected, when it rested again on the stands, the stands tipped over sideways, and the car shifted to the OffSide about 18", and the Nearside rear tyre landed on my upper arm... Luckily not right on it, so no real damage, other than a big bruise.

I am going to have to try and find some 2foot tall axle stands now....

I have a similar issue with using a trolley jack. My surface is compacted gravel with dirt surface so the trolley jack won't roll.

My solution is to use a good quality sheet of 3/8" exterior ply (shuttering ply is not dense enough) with a thin sheet of steel on top, this allows the trolley jack to adjust itself with each movement of the arm without adding too much of an obstacle under the vehicle.

The Patrolman · 08-09-2015, 22:54

Lesson one#
If you think a trolley jack has issues! Be a pro and try using a high lift jack

...................

............

Banshee · 08-09-2015, 23:16

I had a close shave once........ It was a while ago though

How's yours coming on Rob?

Sent from my SM-G900F using Tapatalk

Barrbeast · 08-09-2015, 23:49

Quote:

Originally Posted by Banshee

I had a close shave once........ It was a while ago though

How's yours coming on Rob?

Sent from my SM-G900F using Tapatalk

Trimmed but still there, coming up on 3 weeks

don simon · 09-09-2015, 14:19

Lucky escape.
I was looking at these a couple of evenings ago.

Lazy-Ferret · 09-09-2015, 17:21

Quote:

Originally Posted by The Patrolman

Lesson one#
If you think a trolley jack has issues! Be a pro and try using a high lift jack

...................

............

True... I am very weary of the High Lift, used it more for removing fence posts that lifting the car...

Quote:

Originally Posted by don simon

Lucky escape.
I was looking at these a couple of evenings ago.

What is it for?

Looks like it is designed to be used on some form of soft stuff to spread the load.

08-09-2015, 21:07	#1
Lazy-Ferret Senior Member Join Date: Jun 2012 Location: Sevenoaks, Kent Vehicle: Terrano 2.7TDi SE Touring Posts: 5,221	Had a close shave today.... So today I set to work upgrading the suspension... New "Trail Master" +2" springs, and +2" ES9000 shocks on the rear, plus standard ES9000 shocks on the front. Rear was a dream to do, the front was a real pig... Anyway, while doing the rear, I struggled to get the car up high enough off the ground, as my axle stands, while nice and big, are still not tall enough to drop the rear axle down enough to fit the springs. I have some nice blocks of wood we use under the steadies of the caravan, each block is 1.5" thick, and 8" x 6" in size, with a layer of 3/8" aluminium checker plate screwed to one side. I stacked 2 of these on top of each other, and put another 2 beside them so effectively making a block 3.75" high, and 12" x 8" area, and stood the axle stands on top of these. We have an impressed concrete drive way, and sometimes the trolley jack wedges into the grooves, and instead of moving as it lifts the car, it sticks into place, and shifts the car instead not normally a problem, as I always chock the wheels, so it tends to settle back into the same place. Today, I had the car nicely on the stands, but needed to lift the axle up to line up the shocks, so lifted it using the trolley jack sideways under the car, at the end of the axle I was working on. The Shocks came supplied in the closed position, with a length of packing band round them, so in order to get the axle up high enough, I was having to jack the axle right up, putting the full weight of the car onto it. What I did not think about though, was the fact that because the Jack was getting stuck in the grooves, it shifted the car sideways each time I used it, and as I let it down off the jack for the final time, I had not realised that the stands had walked to the the edge of the wood blocks. So, instead of the car stopping as I expected, when it rested again on the stands, the stands tipped over sideways, and the car shifted to the OffSide about 18", and the Nearside rear tyre landed on my upper arm... Luckily not right on it, so no real damage, other than a big bruise. I am going to have to try and find some 2foot tall axle stands now....

08-09-2015, 21:57	#6
solarman216 Off road maniac Join Date: Dec 2009 Location: Bexhill on Sea Vehicle: Y60 Patrol Me, 3 ltr Mrs Posts: 17,428	your primary error was not to cut the bands, you would really struggle to get the axle up to fully compressed shock point, if not impossible, Rick __________________ Ex banger racer now off road maniac Lokka on the front with manual hubs Diff lock on rear 3 inch SS straight through exhaust Manly winch bumper with 13000 lb winch 10 spike ground anchor, with multiple straps and blocks Super strong body cills capped with scaffold pole 20% stronger springs all round aggressive off road tyres on wheels so just swap. Aim to get stuck and be completely self sufficient in extraction, love getting muddy, 2ft deep is good but rare.

08-09-2015, 22:54	#11
The Patrolman Senior Member Join Date: Nov 2009 Location: Redcar, Teesside Vehicle: Y60 Patrol 4.2 PeTroll Posts: 2,122	Lesson one# If you think a trolley jack has issues! Be a pro and try using a high lift jack...............................

08-09-2015, 23:16	#12
Banshee Moderator Join Date: Jul 2012 Location: West Midlands Vehicle: 04 2.7 SWB Terrano II Van Posts: 13,526	I had a close shave once........ It was a while ago though How's yours coming on Rob? Sent from my SM-G900F using Tapatalk __________________ Moderator 04' Terrano II SE 2.7 TDi SWB Commercial in Silver - Project Thread Toyo Open Country M/T 33's on 10J Steels, Super Strong Steering Job Navara D22 Snorkel, Front LOKKA, Maunal Hubs, EGR Blank TunitII ECU Chip, 3" Body Lift, 2" Suss Lift, Heat Exchanger Black Interior, 3.0 Borg&Beck Clutch, Eckes Heated Fuel Filter 99' Y61 Patrol GR SE 2.8 TD6 LWB in Blue/Silver - Project Thread Engine Transplant - In Progress!!!

08-09-2015, 21:13	#2
The Patrolman Senior Member Join Date: Nov 2009 Location: Redcar, Teesside Vehicle: Y60 Patrol 4.2 PeTroll Posts: 2,122	Ooops Hindsight is a wonderful thing You can cut the band and expand the shox, they are easy to compress by hand as they are a damper not a spring.

08-09-2015, 21:26	#4
The Patrolman Senior Member Join Date: Nov 2009 Location: Redcar, Teesside Vehicle: Y60 Patrol 4.2 PeTroll Posts: 2,122	I am always cautious when jacking up once the wheels are off I slide them under the chassis so at least if it does all go tits at least the fire brigade can get a jack under the car and I am only squished to the height of the wheel

08-09-2015, 22:04	#8
jims-terrano Senior Member Join Date: Sep 2004 Location: UK Posts: 12,965	Lucky escape, glad you're ok.

08-09-2015, 22:39	#9
Sweety Senior Member Join Date: May 2013 Location: Northumberland Vehicle: Terrano 2.7TDI SE LWB Posts: 3,604	Close one but glad your ok cutting the bands off would have meant you wouldn't have had to lift the axle as high up but i'm sure you'll remember the next time you come to do it on this truck or another one Our drive is concrete & has slight ribs in it plus it's on a slight slope can be handy at time but a pain other times

09-09-2015, 14:19	#14
don simon Senior Member Join Date: Oct 2014 Location: Gone. Vehicle: Terrano ii Posts: 2,215	Lucky escape. I was looking at these a couple of evenings ago.