300 ton crank shaft

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solarman216

Off road maniac
Club Member
Joined
Dec 25, 2009
Messages
17,416
Yes as title says just been looking at a big engine, designed or the biggest container ships, thousands of HP, 300 ton crank, how on earth do they manage that kind of machining? Rick
 
Mind boggling isn't it Rick. How did they build the huge steam engines in such as the Titanic, I've seen the same size and type of engine as the Titanics in a Rolling Mill and it's huge.
 
Loads of info' in these links guys :thumb2 I wondered too, as I saw the crankshaft for a massive Wartsila marine diesel and wondered how the hell they did it. The crank is forged in 'U' sections, then each section is machined with an interference fit between a male and female spigot. I thought they would have used dowels too, but apparently the parts are so tightly joined it's not necessary

http://wonderfulengineering.com/worlds-largest-and-most-powerful-diesel-engine/

http://jalopnik.com/5421464/the-worlds-biggest-crankshaft

If you have a look at the figures, the efficiency in terms of HP vs displacement is pretty poor. The torque is through the roof though!!! :clap
 
5.6 million lb/ft of torque at 102 rpm...... holy fek :eek:
 
Loads of info' in these links guys :thumb2 I wondered too, as I saw the crankshaft for a massive Wartsila marine diesel and wondered how the hell they did it. The crank is forged in 'U' sections, then each section is machined with an interference fit between a male and female spigot. I thought they would have used dowels too, but apparently the parts are so tightly joined it's not necessary

http://wonderfulengineering.com/worlds-largest-and-most-powerful-diesel-engine/

http://jalopnik.com/5421464/the-worlds-biggest-crankshaft

If you have a look at the figures, the efficiency in terms of HP vs displacement is pretty poor. The torque is through the roof though!!! :clap

Ah imagined that they must have made it in smaller sections but could not see any joins, that explains why, still some very accurate machining going on here though, the method of joining is cool one part and heat the other, then whack em together, no way to get them apart after bar cutting, Rick
 
And you should see the size of the lathe they used to machine the bearing journals!!! :eek:
 
And you should see the size of the lathe they used to machine the bearing journals!!! :eek:

I love my little lathe but do wish it was big enough to turn brake drums and disks sometimes but a lathe that big, I could not generate the electric it would need, :eek: Rick
 

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