1997 Terrano II 2.4 X-Treme

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Wallace

Well-known member
Joined
Aug 4, 2018
Messages
368
I bought this car off a friend in 2011 with a long Mot and tax, he had it from 2005 and kept it in good condition. We ran it until the Tax expired and became surplus to requirement and I just did not get the time to fix a few little faults and sell it so became another member of my transport museum. Other than being offered to me cheap I would not have bought one as I have never thought of the Terrano and Maverick as being a particularly nice looking vehicle and I have no real need for a 4x4.

I was impressed with how easily it towed a large car trailer with a VW Polo on when my friend still owned it and after driving it around for a while I started to understand why he raved about it and the car started to grow on me. That was back in 2011 and moving forward to 2018, in an effort to reduce the transport museum, I decided to replace the POS Fiesta I was using for work with the Terrano and maybe have a bit of fun with it off road.

A battery, a set of wipers and some fresh fuel were basically all that was needed for the Mot, even the rusty discs have proved up to Mot standards! Not bad for a 140k car stood for 7 years. There is some rot that will need dealing with before next years Mot but that can wait until the better weather arrives. The initial plan was to fix any outstanding faults at my leisure whilst using the car daily.

The aerial has been inside the car for 7 years from moving the car through my garage from time to time, like a muppet I managed to snap it off backing out of the garage going for the Mot! :doh I also stupidly pressure washed the muck inside the washer bottle that has now settled in the bottle regularly blocking the washer jets. :doh:doh Another job added to the list. Within a week of being on the road the starter motor packed up and needed replacing. An internal inspection revealed it was the brush pack worn out and a commutator segment had broken up so would have likely gone had we kept on using it back in 2011.

The original Nissan Blaupunkt radio cassette was still working but the LCD display had gone so I looked into replacing it with a spare Kenwood but ended up with the Panasonic radio CD out of the Fiesta. £4 for an adaptor cable delivered and new holes drilled in the original radio mounts has seen that fitted neatly without the tin cage. A new bulb in the cigarette lighter while the panels were out and that's two jobs ticked off the list.

The clock having no illumination finally annoyed me enough to pull the dash apart expecting to find an irreparable or stupidly expensive rare part needing replacement. I was pleasantly surprised to find a bulb blown as it is constantly lit and had simply burnt out. Another little feature I was impressed with was the speedo cable, neatly captive in the dashboard and and the clock panel simply a push fit so no fighting blindly to remove the cable.:thumbs

Something was rattling on the exhaust and the rear mount was broken from old age, the only thing supporting the back box was the mudflap!:augie A quick fix with two M8 male rubber bobbins and an M8 connector turned up on the lathe sorted the rear mount and the rattle was the heat shield on the Cat being close to falling off from corrosion. Those two jobs made for a quieter and smoother ride.

I had planned to get 600 to 1000 miles worth of fresh fuel through the car before giving it a full service, change the thermostat and eventually replace the viscous fan with an electric setup. That looks to be over the Christmas holidays now and I have a thermostat sitting waiting as one of the housing bolts feels likely to snap so I want a bit more time to do the job.

I have no information on the 2.4 engine, does anyone know where the coolant drains are for the block etc?
 

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That looks smart especially seen as it has been stood for so long it’s done really well. I think solarman will be able to give you a little advice about the petrol engine.
Good luck and well done for not sending it to the scrap yard.
 
Thanks. Could do with a buff as the paint is a little oxidized but polishing paint isn't really me. Front bumper has been knocked and bent on one side but was like that when my friend bought it and there's two rust spots creeping up the front wings in identical spots either side and the sills are showing through. Other than that and the plastics looking weathered the car is very tidy for being 21 years old.

Started earning it's keep today, I was given a bench from work today and managed to get it in the back. Had to unbolt the lower rear seat squabs and move the front seats forward so it was a squeeze to get in and drive as I'm 6ft tall. Would have gone in ok on a LWB truck. Found the boot floor damp under the plastic Ford Maverick boot liner so that will need investigating and the roof aerial seal being missing might be the culprit. Fitted the new Ebay aerial tonight to replace the broken one and the brake lights were intermittent so I stripped the switch down to clean and adjust the contacts. Might add a micro relay to save the switch contacts if it doesn't behave.

Had some fun with the cooling system over the last week, started to get hot in traffic and I'm in head gasket denial! Viscous coupling doesn't seem to be working 100% correctly and I don't think the thermostat is opening fully. Welded brackets to the viscous coupling so the fan is roaring constantly and it's fine in traffic now but holding a constant speed on the motorway sees the temperature rise so I have a thermostat to fit at the weekend and have a rummage around my spares for electric fans. I'm expecting at least one snapped thermostat M6 bolt as a minimum for my troubles.
 
Good old fashioned T Cut

That's the trouble with none metallic reds they do oxidise. I had an old red Merc W124 that had never seen polish in it's previous 8 years.

I did one panel a week on a Sunday morning by hand using Autoglym that contained added T cut. It did a brilliant job removing blotches on the boot that were caused by leaves & tree sap.
 
My stepson likes polishing and cutting paint back to look like new (then systematically turning the car into a floor scraping LED lit wreck) and gave me some stuff to do a bonnet on his brothers Polo crash repair with his polishing mop. Impressive stuff but there seemed to be a narrow window where it started to work and that required getting some heat into the panel with friction off the mop. I'm more T-Cut and old T shirt, in fact I just realised my polishing stockinette dates back to 1994 when I had my Opel Manta painted!

Brake light switch has been behaving so far, still lighting up van drivers faces at traffic lights. Might pick up a Davies Craig fan controller today from Think Automotive.
 
Opel Manta that takes me back !

My stepson likes polishing and cutting paint back to look like new (then systematically turning the car into a floor scraping LED lit wreck) and gave me some stuff to do a bonnet on his brothers Polo crash repair with his polishing mop. Impressive stuff but there seemed to be a narrow window where it started to work and that required getting some heat into the panel with friction off the mop. I'm more T-Cut and old T shirt, in fact I just realised my polishing stockinette dates back to 1994 when I had my Opel Manta painted!

Brake light switch has been behaving so far, still lighting up van drivers faces at traffic lights. Might pick up a Davies Craig fan controller today from Think Automotive.

My brother had a Manta A in gleaming metallic blue replaced with a Gold Manta 1.9 SR Auto.

I wanted a Capri 3.0 litre but did not have the dosh so bought a Gold Manta GT/E it had gold matching alloy wheels - I think it was our last manual car aside from a Mk1 MR2.

I loved that Manta GT/E sadly body corrosion got the better of it.

Many years later I went to a local car show exhibited there was a Manta B GT/E based modified car it had the Vauxhall 24 valve Carlton Engine in it as well as an original Opel GT on display.

https://www.youtube.com/watch?v=go8-d6A1_jA

https://www.google.com/search?q=man...KHWzlBhQQ9QEwAXoECAUQBg#imgrc=dooAzDjb9924QM:
 
I think water is supposed to be used with the Mop to help cool it down, sorry you may already know this. I’ve never used a Mop but have often seen them being used.
 
If you go for a variomorphic cutting polish this is supposed to reduce the heat created when using a mop and remove the need for water to keep it cool.
 
My brother had a Manta A in gleaming metallic blue replaced with a Gold Manta 1.9 SR Auto.

I wanted a Capri 3.0 litre but did not have the dosh so bought a Gold Manta GT/E it had gold matching alloy wheels - I think it was our last manual car aside from a Mk1 MR2.

I loved that Manta GT/E sadly body corrosion got the better of it.

Many years later I went to a local car show exhibited there was a Manta B GT/E based modified car it had the Vauxhall 24 valve Carlton Engine in it as well as an original Opel GT on display.

The later GTE & 1.8 did have a tendancy to rot unfortunately. The 6 cylinder conversion was popular and Irmscher used to build new cars with the CIH 6 cylinder but it's a heavy old lump being all cast iron and affects the handling. I had quite a few Manta's and Ascona's and my first car was a MkI Cavalier. Some of them ended up as the car below with a Rover V8 in the mid 1990's. No weight penalty with the Rover engine just more power and torque making a much nicer car to drive.
 

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I think water is supposed to be used with the Mop to help cool it down, sorry you may already know this. I’ve never used a Mop but have often seen them being used.

If you go for a variomorphic cutting polish this is supposed to reduce the heat created when using a mop and remove the need for water to keep it cool.

I wasn't applying much pressure to the mop, more letting the machine do the work. There was definitely a sweet spot where a little more pressure built the heat up and the compound cut better. I tried spraying a mist of water to keep the compound from drying out but it did not seem to mix with it. I was blending a couple of small repairs in so he could sell the car after nigh on writing it off and they came out quite well.
 
I had a rummage around for cooling fans yesterday and came up with three fans and two shrouds from the VW Golf/Bora MkIV range. I will use the twin setup but the brackets I make will accept the single shroud. The smallest fan is two speed so I might wire that up on full speed to start with, they run nice and quietly and the shroud is split into two separate sections so the don't fight each other when running. Went to Think Automotive and picked up a basic thermostatic controller so other than anti freeze I'm all set to swap out the thermostat and fit the cooling fans in place of the viscous coupling. So far the fan conversion is sub £50. :D
 

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That looks a great little project.

Yes, I would have preferred to fabricate a shroud that attaches to the factory mounts so swapping the radiator is a fairly simple job but this will need either a small frame or part of the original shroud adapting to fit. Usual problems though, what you think from the first coat of looking at never ends up the final product! ;)
 
Are our trucks ever finished or do they just carry on evolving as we think of something else. :thumbs
 
Are our trucks ever finished or do they just carry on evolving as we think of something else. :thumbs

Evolution is a word that goes hand in hand with projects! :lol The friend I bought the truck off and his wife have both muttered interest about buying it back and that would be the sensible thing for me to do and move on to one of the other vehicles here. The trouble is I have a hankering to fit a low pressure turbo and have a bit of fun with it and that might increase the cruising mpg a little. :naughty
 
Bought the service filters today and antifreeze in anticipation of a mechanical onslaught, started with the air filter as that’s easy and moved on to the cabin filter. Most disgruntled to find my vehicle does not have one, I was hoping the damp dog smell might improve with a new filter. Good job I checked the housing before writing the date and mileage on the new one!:lol

I have a scooter on the bike bench in the way of things and just needed to fit a set of steering head bearings so I can button it up then wheel it and the bench outside and get the truck in. That’s progressed to a badly bent steering stem so I walked away in disgust and hit the Christmas Spirit. :beer

What with that and other people hassling me for Mot work I’m going to be pushed for time now as I really wanted to get a couple of days in on the Interceptor before going back to work. :(

I :surrender it's all going :flush: :doh
 
Boxing Day! Stuff Christmas, I set to replacing the thermostat in a nice warm workshop. One of the three M6 thermostat housing bolts sheared as I expected but only the bolt head and the housing didn't want to come off the broken remains easily. A bit of heat on the broken bolt and it came out easily which wasn't what I expected, the thread was really clean too so no drilling or helicoil's to fit. Thermostat housing has seen better days......
 

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Boxing Day! Stuff Christmas, I set to replacing the thermostat in a nice warm workshop. One of the three M6 thermostat housing bolts sheared as I expected but only the bolt head and the housing didn't want to come off the broken remains easily. A bit of heat on the broken bolt and it came out easily which wasn't what I expected, the thread was really clean too so no drilling or helicoil's to fit. Thermostat housing has seen better days......

Was that one of the alloy ones? I've not seen one that bad before :eek:7

With the right wire brush attachments I reckon you could bring that back to life as long as it hasn't pitted into holes :doh
 

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