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Old 11-05-2016, 09:41   #16
terranosaurusdoug
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I'm keen to find out how this goes mate, it really is in there properly!
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Old 11-05-2016, 09:42   #17
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I have done similar to you with drilling then increased bit size until there is less than a mm between the hole and the thread. Then as I am usually slightly off centre part of the thread has just come away and when I have tapped a new thread its done the trick. That said last time was about 8 years ago with a seized steel in steal stud.

Best of luck !
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Old 11-05-2016, 09:48   #18
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Quote:
Originally Posted by terranosaurusdoug View Post
I'm keen to find out how this goes mate, it really is in there properly!
Well I hope it goes swimmingly, depends how many karma points I've got that day I suppose

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Originally Posted by macabethiel View Post
I have done similar to you with drilling then increased bit size until there is less than a mm between the hole and the thread. Then as I am usually slightly off centre part of the thread has just come away and when I have tapped a new thread its done the trick. That said last time was about 8 years ago with a seized steel in steal stud.

Best of luck !
I have space to go up to the 4mm bit which I may do and use the next square tapered remover up from the smallest one in the pack, better grip on the thread and better purchase on the remover hopefully too
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04' Terrano II SE 2.7 TDi SWB Commercial in Silver - Project Thread
Toyo Open Country M/T 33's on 10J Steels, Super Strong Steering Job
Navara D22 Snorkel, Front LOKKA, Maunal Hubs, EGR Blank
TunitII ECU Chip, 3" Body Lift, 2" Suss Lift, Heat Exchanger
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99' Y61 Patrol GR SE 2.8 TD6 LWB in Blue/Silver - Project Thread
Engine Transplant - In Progress!!!
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Old 11-05-2016, 15:20   #19
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Got me a stud and and a spare at lunch and still had change from me fiver for a sarnie



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04' Terrano II SE 2.7 TDi SWB Commercial in Silver - Project Thread
Toyo Open Country M/T 33's on 10J Steels, Super Strong Steering Job
Navara D22 Snorkel, Front LOKKA, Maunal Hubs, EGR Blank
TunitII ECU Chip, 3" Body Lift, 2" Suss Lift, Heat Exchanger
Black Interior, 3.0 Borg&Beck Clutch, Eckes Heated Fuel Filter


99' Y61 Patrol GR SE 2.8 TD6 LWB in Blue/Silver - Project Thread
Engine Transplant - In Progress!!!

Last edited by Banshee; 21-07-2017 at 09:04.
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Old 12-05-2016, 08:55   #20
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So I did some more drilling all the way to the end as far as I dare go compared to another stud I had out, then I decided that I still had plenty of space left so I stepped up the drill bit size and used the next sized extractor up.

It worked a treat

Hammered the extractor in as far as it would go and got the grips out





New Stainless Bolt from Vauxhall


Manifold back on with new gasket


Not been able to start it up yet as got to refit the radiator and put some more coolant in it first which |I hope to do tonight
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04' Terrano II SE 2.7 TDi SWB Commercial in Silver - Project Thread
Toyo Open Country M/T 33's on 10J Steels, Super Strong Steering Job
Navara D22 Snorkel, Front LOKKA, Maunal Hubs, EGR Blank
TunitII ECU Chip, 3" Body Lift, 2" Suss Lift, Heat Exchanger
Black Interior, 3.0 Borg&Beck Clutch, Eckes Heated Fuel Filter


99' Y61 Patrol GR SE 2.8 TD6 LWB in Blue/Silver - Project Thread
Engine Transplant - In Progress!!!

Last edited by Banshee; 21-07-2017 at 09:07.
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Old 12-05-2016, 09:05   #21
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Well done great Pics too !
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Old 12-05-2016, 09:06   #22
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Quote:
Originally Posted by Banshee View Post
So I did some more drilling all the way to the end as far as I dare go compared to another stud I had out, then I decided that I still had plenty of space left so I stepped up the drill bit size and used the next sized extractor up.

It worked a treat

Hammered the extractor in as far as it would go and got the grips out





New Stainless Bolt from Vauxhall


Manifold back on with new gasket


Not been able to start it up yet as got to refit the radiator and put some more coolant in it first which |I hope to do tonight
You should have been a dentist lol, well done.
The right tool for the right Job, as Scotty once said in Star Trek lol.
I wonder if there is a moral to this story?
Had you used a nut splitter on the nuts, maybe the stud wouldn't have sheared, and all it would have cost is a new nut.
Just thinking aloud lol, you can't do it to every nut, but worth thinking about.
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Old 12-05-2016, 09:19   #23
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You should have been a dentist lol, well done.
The right tool for the right Job, as Scotty once said in Star Trek lol.
I wonder if there is a moral to this story?
Had you used a nut splitter on the nuts, maybe the stud wouldn't have sheared, and all it would have cost is a new nut.
Just thinking aloud lol, you can't do it to every nut, but worth thinking about.
The worst thing is Rustic, it was when I was re tightening them to fit the new gasket, I was so happy with myself for removing them all without snapping any and then I did that, my heart sank when I felt the ratchet give

It's a learning curve, improved my skill set and made my tool set better equipped in the process, who can say that was bad luck? These things come to test us, it's just important we pass the tests
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04' Terrano II SE 2.7 TDi SWB Commercial in Silver - Project Thread
Toyo Open Country M/T 33's on 10J Steels, Super Strong Steering Job
Navara D22 Snorkel, Front LOKKA, Maunal Hubs, EGR Blank
TunitII ECU Chip, 3" Body Lift, 2" Suss Lift, Heat Exchanger
Black Interior, 3.0 Borg&Beck Clutch, Eckes Heated Fuel Filter


99' Y61 Patrol GR SE 2.8 TD6 LWB in Blue/Silver - Project Thread
Engine Transplant - In Progress!!!
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Old 12-05-2016, 11:29   #24
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Nice one mate I'm genuinely impressed, I didn't think it would work it looked so well in there, I'm well chuffed for you
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Old 12-05-2016, 15:54   #25
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Good job. Was it you who was going to buy left handed drill bits for this job?
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Old 12-05-2016, 16:40   #26
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Nice one mate I'm genuinely impressed, I didn't think it would work it looked so well in there, I'm well chuffed for you
Thanks mate, I was relieved to say the least

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Good job. Was it you who was going to buy left handed drill bits for this job?
I did and it didn't remove the stud on it's own but was very sharp and didn't show any signs of snapping and I hope it loosened it somewhat, the stud did come out fairly easy
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04' Terrano II SE 2.7 TDi SWB Commercial in Silver - Project Thread
Toyo Open Country M/T 33's on 10J Steels, Super Strong Steering Job
Navara D22 Snorkel, Front LOKKA, Maunal Hubs, EGR Blank
TunitII ECU Chip, 3" Body Lift, 2" Suss Lift, Heat Exchanger
Black Interior, 3.0 Borg&Beck Clutch, Eckes Heated Fuel Filter


99' Y61 Patrol GR SE 2.8 TD6 LWB in Blue/Silver - Project Thread
Engine Transplant - In Progress!!!
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Old 12-05-2016, 20:15   #27
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Thanks mate, I was relieved to say the least



I did and it didn't remove the stud on it's own but was very sharp and didn't show any signs of snapping and I hope it loosened it somewhat, the stud did come out fairly easy
Where did you buy them? Sounds like they'd come in handy.
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Old 12-05-2016, 23:41   #28
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Where did you buy them? Sounds like they'd come in handy.
There you go mate;

Left Handed Cobalt Drill Bits - http://www.ebay.co.uk/itm/2523039647...%3AMEBIDX%3AIT

Stud Extractors - http://www.ebay.co.uk/itm/2015368431...%3AMEBIDX%3AIT
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04' Terrano II SE 2.7 TDi SWB Commercial in Silver - Project Thread
Toyo Open Country M/T 33's on 10J Steels, Super Strong Steering Job
Navara D22 Snorkel, Front LOKKA, Maunal Hubs, EGR Blank
TunitII ECU Chip, 3" Body Lift, 2" Suss Lift, Heat Exchanger
Black Interior, 3.0 Borg&Beck Clutch, Eckes Heated Fuel Filter


99' Y61 Patrol GR SE 2.8 TD6 LWB in Blue/Silver - Project Thread
Engine Transplant - In Progress!!!
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Old 13-05-2016, 06:15   #29
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Cheers Banshee.
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Old 13-05-2016, 20:01   #30
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love it!

I've got loads of tap and dies but no stud extractors!

they're on me watch list for pay day since my new jap toy almost skint me but not quite
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