Box section and tube for SWB Terrano or Maverick Sill Replacement

[revolvor]

Originally Posted by arcascomp

Cheers, I'm guessing my mate will know this already as he's done years of welding in the past. I will have a go while he's there as I want to learn this 'ere dark art of sticking bits of metal together.

I presume the inner sill join will be the hardest just from an access point of view. Fingers crossed the weather stays okayish for Sunday.

I must admit , I did mine whilst the Mav was on a4 post lift and sat on a stool whilst welding, you will get more daylight under the car though when you cut the original sills off, do the sills one side at a time and jack the box section into place ensuring the door gaps are ok - then weld it in.